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豬糞有機肥生產線

豬糞有機肥生產線

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牛糞生產生態有機肥工藝
牛糞本身是一種很好的有機肥料來源,除富含大量有機質和氮磷鉀及其它微量元素等植物必需的營養元素外,還含有各種生物酶和微生物。牛糞制成肥料后,能起著化肥不可替代的作用,有利于提高土壤的有機質和肥力,改良土壤結構,改善土壤理化環境和微生物環境。但是,若將未經堆肥腐熟的糞便直接施入農田則危害極大,將會消耗作物根際土壤中的氧,產生高溫灼傷作物根系  (俗稱“燒苗”),并產生病原菌有害物質,不僅無法達到應有的增產效果,而且還會導致土壤、水體、大氣及農產品二次污染,給食品安全生產和生態環境帶來嚴重隱患。所以牛糞必須經過堆肥腐熟穩定和無害化處理后才能施用。牛糞堆肥后可以根據需要進一步加工成粉狀有機肥和顆粒狀有機肥產品,或者摻入化肥制成各種有機無機復混肥產品,實現商品化生產!

牛糞堆肥與制肥生產工藝

(YI)YUANLIAOHAOYANGDUIFEIGONGYICHUANTONGDEDUIFEIWEIZIRANDUIFEIFA,WUXUSHEBEIDANZHANDIDA、FUSHUMAN、PINZHICHAXIAOLVDI、LAODONGQIANGDUDA、ZHOUWEIHUANJINGELIE。

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BIJIAOSHIYIDENIUFENHAOYANGDUIFEIGONGYIFANGSHIZHUYAOYOUYIXIALIANGZHONG:

(1)TIAODUOSHIDUIFEIGONGYI:  JIANGSHUIFENDIAOZHENGHESHIDEWULIAOANZHAOYIDINGGAODUHEJIANDUFENCENGPUCHENGTIAODUOZHUANG,TIAODUOPINGXINGPAILIEZAILUTIANHUOSHINEIDEPINGTANDEDUIFEICHANGSHANG,ZUIHAOCAIYONGGAOXIAOLVDEZHUANYEFANDUIJIQILUZAILIAODUISHANGLIANXUFANDUIZUOYE。LIAODUIMIANXINGZHUANGWEILEIBANYUANXING:  KUAN2 - 3MI,GAO0.8 - 1.5MI,CHANGDUBUXIAN。GAIGONGYITEDIAN:  JIXIEFANDUIZUOYEJIDONGXINGQIANG,CAIYONGTIAODUOLIAODUILIYUDUIFEIHOUQIDESHUIFENSANSHIDUISHIJIANYAOQIUDI,BUXUPEITAOFAJIAOCAO,KEZAISHIWAIDUIZHI,JIESHENGJIANZHUTOUZI: DUICCHANGDIMIANJIXUYAOXIANGDUIDAYIXIE:  BEIFANGDIQUSHIWAIDUIFEIDONGJIBAOWENXINGCHA,DUIFEIZHOUQIXUYAOYANCHANG: LUTIANDUIFEISHIYUJILIAODUIYISHOUYINGXIANG,JIANYIYOUTIAOJIANDEKEYIJIAGAIZHEYUPENG。

(2)TAIYANGNENGFAJIAOCAOSHIDUIFEIGONGYI:  JIANGSHUIFENDIAOZHENGHESHIDEWULIAOTONGGUOBULIAOCHEHUOCHANCHEPUFANGZAITAIYANGNENGDUIFEICHEJIANFAJIAOCAONEI。FAJIAOCAODESHIYIGAODU1.0YI2.0MI,KUANDU6 - 20MI,CHANGDU50 -  200MIBUDENG,KEANZHAOCANKAOYANGNIUCHANGZHANDIMIANJIHEDIKUAIXINGZHUANGLAIQUEDING。GAIGONGYITEDIAN:  KEYISHIXIANFAJIAOCAOYIDUANJINLIAOLINGDUANCHULIAODELIANXUSHIFAJIAOGONGYI,YEKEYISHIXIANMANCAOSHIPICIFAJIAOGONGYI;CAIYONGQIANGZHIXINGJIXIEFANPAOZENGYANGHEGUANLUTONGFENGCHONGYANGPUQI;TAIYANGNENGDUIFEICHEJIANJUYOUJIHAODESHENGWENHEBAOWENXIAOGUOJIDIAOKONGGONGNENG,YINIANSIJIDOUKEYIJINXINGDUIFEISHENGCHAN。KAOLVDAONIULEIDEWULIAOTEXING,WEIJIESHENGTOUZI,NANFANGDIQUYEKEYIYIZHEYUPENGTIDAITAIYANGNENGDUIFEICHEJIAN。GENJUNIUFENYUANLIAOSHUIFENQINGKUANG,KEYIXUANZESHANGSHUYIZHONGDUIFEIGONGYI,YEKEYIJIANGLIANGZHONGDUIFEIGONGYIJIEHEQILAIDUIFEI。RUXIANJIANGNIUFENYIZHITIAODUODUIFEICHANGQU,JIARUJUNZHONGJINXINGTIAODUOSHIFAJIAO,YIJIANGDISHUIFEN,ZAITONGGUOCAOSHIDUIFEIFANGSHIWANCHENGGAOWENDUIFEI,WUHAIHUAHOUJINXINGERCIFAJIAOCHENHUABINGJINYIBUCUSHIYOUJIYANGFENJINYIBUFUZHIZHIHUAHEKUANGZHIHUA,ZUIZHONGCHEDICHENHUAFUSHU。LIANGZHONGGONGYIJIEHESHEBEITOUZILVEZENG,DANDUIFEIXIAOLVHEPINZHIYOUSUOTIGAO。

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GUOWAITONGCHANGDEZUOFAYOUJIWUJIFUHUNFEIDENGCHANPIN,SHILIYONGZHUANYONGSAFEICHEJIANGDUIFEIZHIJIECHESHIDAOZHONGZHIDIKUAI,YUANYINSHINONGCHANGZISHENFUSHUYOUDUIFEICHANGSUOHEDAMIANJIDEZHONGZHIDI,KEYISHIXIANZHONGYANGWULIAODEXIAOFANWEIDEZIWOXUNHUAN。WOGUOGUOQINGZEBUYIYANG,JUEDABUFENDEDUIFEIJIAGONGCHANGSHIDULIYUNYINGDE,MEIYOUZISHENDEZHONGZHIDIKUAI,YOUDEHUANDULIYUNAINIUCHANG,WANGWANGCHANPINXIAOSHOUBANJINGJISHIJIBAIGONGLIBUDENG,YOUDEGENGYUANDASHUQIANGONGLI,ZHEJIUYAOQIUYOUJIFEICHANPINBIXUJUYOUCHUCUN、YIYUNSHUDETEDIAN,DADAOSHICHANGSHANGPINLIUTONGCHUYUNDEYAOQIU。YOUYUDUIFEICHANPINZONGTIYANGFENPIANDI,ZHINENGZUOYIBUFENDIFEISHIYONG,YUXIANYOUDENONGYIZHONGZHIXIGUANHEZUOWUXUFEITEXINGCUNZAICHAYI。SUOYIYOUBIYAOJIANGYOUJIFEIZHONGJIARUBUFENDAN、LIN、JIADALIANGYUANSUFEILIAOZHICHENGSHANGPINYOUJI  -  WUJIFUHUNFEI。YOUJIWUJIFUHUNFEIJIYUYOUJIFEIHEWUJIFEIDESHUANGZHONGTEXING,JIJUYOUYOUJIFEIDEFEIXIAOCHANG、GAILIANGTURANG、HUOHUATURANGZHONGWUJIYANGFENDETEDIAN,YOUJUYOUWUJIFEILIAOYANGFENGAO、FEIXIAOKUAIDETEDIAN,YOUSHIHUBU,MIBULEGEZIQUEXIAN,DADAOFEILIAOSUXIAOYUCHANGXIAOHEYIYINCI,YOUJIFEICHANGDEGUIHUASHEJISHITONGCHANGJIANGYOUJI  -  WUJIFUHUNFEIZUOWEIZHUDAOCHANPIN。YOUJIFEICHANPINKEYIZHICHENGKELIZHUANG,YEKEYIZHICHENGFENZHUANG,QUJUEYUSHICHANGXUQIU。WEILEJUNHENGYANGFEN,SHIHEYUNSHUHECHUCUN,JIANYIJIANGYOUJIWUJIFUHUNFEIJIAGONGCHENGKELIZHUANGCHANPIN,KELIXINGZHUANGYOUYUANZHUZHUANG、YUANQIUZHUANG。CHENGPINKELIHANSHUILVYAOQIUWEI:  YOUJIFEI≤30%: YOUJI - WUJIFUHUNFEI≤12%。

工藝流程

1. ZHUYAOSHIJIANGWULIAO(NIUFEN.YANGFEN.ZHUFEN.JIFEN.WUNI.MOGUZHA,DAOCAO.YUMIJIE)DENGDONGWUFENBIANYOUJIFEIQIWUJINGGUOFAJIAOFUSHUYIHOUHANSHUIFENYUE30%-35%  DEYOUJIFEIQIWUJINGFENSUISHAIFENHOU,YUNIANJIEJI(PENGRUNTU.FUZHISUAN)JIXUPEIBIDEQITACHENGFENDEYUANLIAOANPEIBIYAOQIUZAIPEILIAOHUNHEXITONGZHONGJINXINGJILIANG、(TIANJIAGONGNENGJUNKESHENGCHANSHENGWUYOUJIFEI,TIANJIADAN、LIN、JIA(ZONGYANGFENHANLIANGDIYU15%)KESHENGCHANYOUJIWUJIFEI)PEILIAO、HUNHE,JINGCHONGFENHUNHEHOUDEWULIAOYOUPIDAISHUSONGJIJUNYUNLIANXUDEWEIRUZAOLIJIZHONG,JINGPAOGUANGZHENGXINGJIPAOYUANCHENGQIUZHUANGKELI,JINGHONGGANJIJINXINGDIWENDAFENGLIANGHONGGAN(≤65℃)HOUJINXINGLENGQUE、SHAIFEN,CHENGPINKELIYOUPIDAISHUSONGDAOCHENGPINLIAOCANG,JINGDIANNAODINGLIANGBAOZHUANGXITONGJILIANG、BAOZHUANGRUKU。



序號

設備名稱

技術要求

數量(臺)

1

液壓槽式翻堆機

1、主機整體骨架采用加厚方管連接焊制;

2、翻堆主動力采用擺線針減速機;

3、含換槽車(換槽車使用加厚方管焊制);

4、端部加裝死角翻堆裝置;

1臺

2

鏟車料倉(含攪拌裝置)

1、標準外形尺寸1.5米*3米、板厚4mm;

2、出料端配置送料輸送機;

3、配置下料快慢的閘門裝置:

1、加裝攪拌打散裝置,防止堵料。

1臺

3

立式粉碎機

1、刀片為40洛材質鍛打而成;

2、內部十組連接盤為四星型轉子盤連接;

3、出料口裝配防塵裝置;

1臺

4

粉狀篩分機

1、篩分機進料口部分加防沖擊網;

2、篩網交接部位打加緊包箍;

3、篩網采用耐磨材質,耐腐蝕。

4、篩網加裝拍打裝置、防止堵塞篩孔。

1臺

5

粉機包裝機

1、 采用基恩士傳感器精確計量;

2、 精確分析快、中、慢三檔下料;

3、 縫包機頭采用河北友田牌機頭;

4、 采用深圳高科儀表,可包裝20kg-50kg不等規格。

1臺

6

鏟車料倉(含攪拌裝置)

1、標準外形尺寸1.5米*3米、板厚4mm;

2、出料端配置送料輸送機;

3、配置下料快慢的閘門裝置:

2、加裝攪拌打散裝置,防止堵料。

1TAI

7

雙軸攪拌機

1、外部整體機架加厚槽鋼全方位固定;

2、攪拌機螺旋采用8毫米厚高錳耐磨板;

3、頂端加防塵密封,加裝方形進料口;

4、軸承端位采用橡膠防塵密封;

1臺

8

復混肥造粒機

1、外筒采用10mm后螺旋焊接筒壁;

2、內攪齒采用高猛耐磨材質;

3、攪齒端部采用合金刀頭;

4、攪齒刀頭裝置采用10.8級高強材質,更換簡單;

5、采用ZD30中興減速機調整轉速,保證造粒效果;

1臺

9

雙級拋圓機

1.使圓柱狀顆粒一次滾動成球,成球率高、強度好、外形美觀:

2.CHENGQIULVGAODA90%ZUOYOU,CHENGQIUHUILIAOLVDI

1臺

10

烘干機

1、鋼板厚度為10毫米,揚料板厚度為6毫米;

2、前后封頭板均為6毫米厚鋼板制作;

3、滾圈、齒輪、擋輪、托輪等均為重型鑄鋼件;

4、引風機葉輪和主軸均采用耐高溫材質(葉輪與主軸之間采用錐 度連接);

1臺

11

烘干機

1. 鋼板厚度為10毫米,揚料板厚度為6毫米;

2. 前后封頭板均為6毫米厚鋼板制作;

3. 滾圈、齒輪、擋輪、托輪等均為重型鑄鋼件;

4. 引風機葉輪和主軸均采用耐高溫材質(葉輪與主軸之間采用錐 度連接);

1臺

12

冷卻機

1、 鋼板厚度為10毫米,揚料板厚度為6毫米;

2、 前后封頭板均為6毫米厚鋼板制作;

3、 滾圈、齒輪、擋輪、托輪等均為重型鑄鋼件;

4、 引風機葉輪和主軸均采用耐高溫材質

1臺

13

顆粒篩分機

1. 篩分機進料口部分加防沖擊網;

2. 篩網交接部位打加緊包箍;

3. 篩網采用耐磨材質,耐腐蝕。

1臺

14

包膜機

1. 鋼板厚度為10毫米;

2. 滾圈、齒輪、擋輪、托輪等均為重型鑄鋼件;

1臺

15

回料粉碎機

1. 機體采用8mm的鋼板

2. 內部采用特種耐磨鏈條

3. 出料細度在0.7mm

1

16

顆粒包裝機

1. 采用基恩士傳感器精確計量;

2. 精確分析快、中、慢三檔下料;

3. 縫包機頭采用河北友田牌機頭;

4. 采用深圳高科儀表,可包裝20kg-50kg不等規格。

1臺

17

控制系統

1.  大于15千瓦采用減壓起動

1套

18

輸送機

1、 皮帶機機身槽鋼為100毫米;

2、 托錕為重型加厚托輥;

3、 皮帶為花紋5層布;

4、 傳動為齒輪同步傳動;

10條

19

旋風除塵器

1. 2臺烘干機各一臺;

2. 先過旋風除塵器,在過水幕除塵環保過關;

2臺

20

水幕除塵器

1. 先過旋風除塵器,在過水幕除塵環保過關;

2. 經過水幕除塵排放的尾氣不會夾帶粉塵;

1套

21

迷宮除塵室

1. 供方提供圖紙需方自建

3座



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